Advanced Smart Flexible Assembly Training System
Industry 4.0 is a meaningful term that includes technologies and concepts of value chain organization. On its foundation lays the latest technological concepts such as Cyber - Physical Systems (CPS), Internet of Things (IoT) and Internet of Services (IoS) thus facilitating the vision of a Future Digitalized Factory.
Decentralized decision-capable Cyber-Physical Systems monitor the physical processes and create a virtual copy of the physical world that is analyzed in real-time to provide support for the decision - making process.
The real - time connection between various CPSs and humans is ensured over the Internet of Things. Internal and external services can be offered and used by participants of the value chain organizations over the Internet of Services.
Asti Automation has been committed to developing a flexible and comprehensive automation solution based on the latest Industry 4.0 concepts. The Flexible Assembly Line for Future Digitalized Factory has been designed to meet the highest standards imposed by the 4th industrial revolution:
- Modularity;
- Real-Time Capability;
- Decentralization;
- Interoperability;
- Virtualization;
- Service Orientation.
The assembly line comprises of modular assembly stations and the transport system.
The assembly line area:
The production and the assembly of the work pieces demand requirements on production in accordance with the industrial revolution Industry 4.0. To meet these requirements, the system includes:
- modularity;
- RFID technology;
- standard communication interfaces;
- service-oriented program architecture;
- mobility.
The transport area:
An intelligent flow of the work pieces and networked processes are important facts for Industry 4.0. The training system offers a versatile training and research platform for a great range of logistical goals:
- RFID technology;
- automatic warehouse;
- service-oriented program architecture;
- production stores;
- pallet transfer system;
- autonomous transport robot;
- MES/ERP.
ADVANCED SMART FLEXIBLE ASSEMBLY TRAINING SYSTEM includes:
STATION 1
AA200.000.02 WorkstationM (800 x 800 x750) with Modular Supply Panel
AA048.001.03 PLC S7-1500 TRAINING PANEL (CPU 1516-3PN DP)
AA071.000.03 TP1500 COMFORT HMI TRAINER
AA094.100.04 Conveyor Belt with Asynchronous AC Motor & IO-Link encoder
AA042.000.02 SINAMICS G120 – 1AC 230 V DIDACTIC PANEL
AA095.000.01 Compact Pneumatic PALLET Storage Unit
AA094.200.01 RFID – SIEMENS RF300
AA054.000.01 IWLAN ACCES POINT
STATION 2
AA200.000.02 WorkstationM (800 x 800 x750) with Modular Supply Panel
AA017.001.03 PLC S7-1200 TRAINING PANEL(CPU 1215C)
AA094.100.05 Conv. Belt with BRUSH DC MOTOR and CAN
AA095.000.02 Compact Pneumatic BASE PIECE Storage
AA406.000.03 ADFWEB PN-CAN CONVERTER
STATION 3
AA200.001.02 WorkstationMR (800 x 800 x750) with Modular Supply Panel
AA096.000.01 ABB iRB120 (IRC5 Compact)
AA096.001.01 Griper PTM mecat.(electronic ModBus RTU comm.)
AA096.002.01 CAGE (safety for ROBOT)
AA094.100.01 Conveyor Belt with Synchronous Servomotor SIEMENS
AA094.000.01 SINAMICS S120 Training Panel
AA095.000.05 Compact Pneumatic INDEX Unit
AA096.003.01 VISION 3D CAMERA – COLOR COGNEX 7010 SERIES
STATION 4
AA200.000.02 WorkstationM (800 x 800 x750) with Modular Supply Panel
AA063.000.02 ET200SP TRAINING PANEL (PROFINET& DI/DO)
AA094.100.05 Conveyor Belt with BRUSH DC MOTOR and CAN
AA095.000.03 Compact Pneumatic TOP PIECE Storage
AA095.000.04 Compact PRESS PIECES
AA095.100.01 3D PIECES ( 5 sets)
STATION 5
AA200.000.02 WorkstationM (800 x 800 x750) with Modular Supply Panel
AA094.100.03 Conveyor Belt with BRUSHLESS DC MOTOR and CAN
AA095.000.06 Compact Pneumatic Assembled Pieces Storage Unit
AA088.000.01 Sentron PAC3200 Training Panel
AA089.000.02 ENERGY METER TRAINING PANEL (6 Chann. MEAS.)
AA089.100.02 SOCKETS PANEL
AA054.100.01 IWLAN CLIENT
AA059.000.09 AIR Compressor SUPERSILENT STAGER
APPLICATION SOFTWARE & ”ON-SITE” integration, cables, training (2 days)
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