PL-720759

Electrohydraulic Training Kit - Advanced

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Content languages
English
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Warranty
24
Producer product code
ELHT-Advance
Hydraulics

Hydraulic training kit (Model: Advance) is a level above Basic Hydraulic training kit. Before operation Advance training kit, participants are expected to have knowledge about Basic Hydraulics. Advance Hydraulic training kits consists of almost all hydraulic valves which are provided in Basic Hydraulic Training kit. In this training kit, participants are expected to design complex hydraulic circuits on IRAI Automgen software and execute them on the hardware kit. Advance Hydraulic training kit provides hands on experience on following:

  • Design and simulation of hydraulic circuits with solenoid operated valves
  • Design and updation of PLC ladder diagram
  • Execution of hardware kit directly from PLC
  • Hands on experience on various advance hydraulic valves

There are two relief valves provided in the kit, one on the hydraulic powerpack and the other on the training kit. Participants can use the valve mounted on the training kit for experimental purpose. Valve mounted on the hydraulic powerpack decided the maximum operating pressure of the training kit. Valve plates are indigenously designed for CETOP 3 mountings. P, T, A and B ports are laser engraved on valve plates to make sure that students understand the different ports of a valve very clearly. Pressure as well as Tank lines from Hydraulic powerpack are hard piped to P manifold and T manifold on the training platform. This makes sure that the necessary connections required to operate the training kit and to avoid any accident can not be changed at any time.

 

KEY FEATURES OF ELECTRO HYDRAULIC TRAINER KIT

  • Simulation Mode
  • Software from IRAI France
  • Complete Flexibility in PLC operation
  • Online Simulation of electro Hydraulic circuits
  • Dynamic Ladder Diagram Updation
  • Certified manufacturers, exporters, suppliers anD dealers
  • Online simulation and updation of PLC Programs
  • Completely controlled through computer / software
  • Compatible with Siemens / Allen Bradley / Mitsubishi PLC
  • Aluminium Alloy mounting panel for quick mounting and dismounting
  • Hydraulic components from Reputed brands such as Rexroth / YUKEN / EATON
  • Hydraulic System Test pressure of 70 Bar and continuous operating pressure of 40 Bar
  • Hydraulic circuits can be designed in software and the same can be demonstrated on training kit

 

FEATURES OF BASIC HYDRAULIC TRAINER KIT

  • Introduction to Hydraulics
  • Fundamentals of Hydraulics
  • Basic Requirement of Hydraulics
  • Introduction to Hydraulic Components
  • Introduction to hydraulic symbols and circuits
  • Simulation of Hydraulic Circuits on AutomSIM Software

 

OPTIONAL ASSECCORIES

  • Hydraulic Wall Charts
  • Classroom Teaching Material
  • Basic Level
  • Advance Level
  • Proportional and Servo Valves Modules with controller card

 

IRAI SOFTWARE FEATURES

  • Circuits can be simulated in the software
  • Validity of Automgen software is Perpetual (Valid for lifetime)
  • Library of the software contains more than 4000 hydraulic components
  • Pneumatic Circuits can be designed / constructed in Automgen software
  • Vital parameters such as flow rate / pressure can be tested at various points in the circuit
  • The same circuits can be performed on Hytech – Pneumatic training kit directly through software
  • PLC ladder diagram can be designed and dynamically updated in Siemens / ABB / OMRON PLC

 

LIST OF EXPERIMENTS

 

  1. Fundamental of pressure and force
  2. Fundamental of flow rate, velocity, work and power
  3. Introduction of control valves
  4. Study of pressure buildup in hydraulic circuit
  5. Operation of single acting cylinder with 4/2 way DC valve
  6. Operation of double acting cylinder with 4/2 way DC valve
  7. Operation of double acting cylinder with 4/3 way DC valve
  8. Operation of hydraulic motor with 4/2 way DC valve
  9. Operation of hydraulic motor with 4/3 way DC valve
  10. Introduction of flow control valve
  11. Speed control of double acting cylinder
  12. Speed control of hydraulic motor
  13. Meter in speed control circuit
  14. Meter out circuit
  15. Bleed off circuit
  16. Introduction of sequence valve
  17. Introduction of pressure reducing valve
  18. Two cylinders in series
  19. Two cylinders in parallel
  20. Sequencing of hydraulic cylinder and motor
  21. Sequencing of two hydraulic cylinders
  22. Use of pressure reducing valve to vary clamping force
  23. Introduction of check valve
  24. Introduction of single pilot check valve
  25. Cylinder position control by single pilot check valve
  26. Introduction of relay and solenoid
  27. Introduction of sensors, limit switch
  28. Inch control of double acting cylinder with solenoid valve
  29. Inching control of hydraulic motor with solenoid valve   
  30. Introduction of PLC and PLC interface
  31. Operation of single acting cylinder with 4/2 way single sol valve
  32. Operation of double acting cylinder with single solenoid valve
  33. Continuous operation of single acting cylinder with 4/2 way single sol valve – AND gate
  34. Operation of single acting cylinder with single sol valve –OR gate               
  35. Operation of double acting cylinder with single sol. Valve –AND gate
  36. Operation of double acting cylinder with double sol. Valve –OR gate
  37. Operation of double acting cylinder with double sol. Valve –AND gate
  38. Operation of double acting cylinder with double sol valve –NOR gate
  39. Operation of double acting cylinder with double sol. Valve –NAND gate 
  40. Production of up counter
  41. Introduction of down counter
  42. Hydraulic motor will stop after 5 rotation
  43. NAND gate operation with electrical switches double acting cylinder
  44. Continuous operation of double acting cylinder with double solenoid valve
  45. Sequencing of cylinders: (A+B+), (A-B-)
  46. Operation of double acting cylinder with single solenoid valve with on time delay
  47. Operation of double acting cylinder with double solenoid valve with on time delay
  48. Continuous operation of double acting cyl. with double sol valve and down counter
  49. Continuous operation of double acting cylinder with double sol valve and up counter
  50. Sequencing of two cylinders: cylinder A extends and retracts then cylinder B extends and retract

LIST OF COMPONENTS

 

Trolley (Aluminum Channel) with frame & caster wheels with Brake (Loadcapacity: 400 Kg)

Hydraulic tank with 30 Litre capacity, Oil cleanliness: Level 8 (With suction filter and return line filter)

Variable Frequency Drive for studying pump characteristics

Three Phase flange mounted electric motor 2 HP  -1500  rpm

Pressure Gauge 0 to 100 Bar. Glycerin filled

Push to read Pressure Gauge Isolator

Gear Pump (Flow Rate: 8 LPM, Max Pressure: 70 Bar)

Vane Pump (Flow Rate: 6 LPM, Max Pressure: 140 Bar)

Hydraulic Motor Bidirectional

Pressure Relief Valve (Direct operated relief valve)

Flow Control Valve (Non Pressure Compensated) with Check Valve

Flow Control Valve (Pressure Compensated) with Check Valve

Pressure Sequence Valve

Pressure Reducing Valve

Four way Two position manually operated direction control valve

Four way Three position manually operated direction control valve – Tandem Center

Four way Three position manually operated direction control valve – Closed Center

Single Acting Cylinder (Stroke: 100mm, Dia: 25mm, Test Pressure: 70 Bar)

Double Acting Cylinder (Stroke: 200 mm minimum Test Pressure 130 Bar)

Check Valve Direct Operated

Single Pilot Operated Check Valve

Needle Valve

Pressure Switch

Four Way Three Position Double solenoid operated direction control valve

Four Way Two Position Single solenoid operated direction control valve

Proximity Sensors (Test Voltage 30 V DC max)

Electrical control panel  with all safety  precautions and  230 Volts  short  circuit  protection safety as per DIN standard

DC Power supply with modulator and rectifier

PLC with 18 Input and 12 Output with Modbus communication  and PLC  Ladder download facility

Intel Mother board Computer with 21 inch LED Monitor with Bluetooth keyboard and mouse

Automgen (IRAI France) – Hydraulic Circuit Simulation Software with Dynamic PLC Ladder updation facility

Complete trainer kit can be operated directly from software

 

Automgen (IRAI France) – Hydraulic Circuit Simulation Software

Voltage availability
220-240V
Production lead time
40 days
Teacher materials available
Yes
Student materials available
Yes
E-Learning modules
Yes

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