Degroupeur

This is a hands-on industrial training system for alignments and transmissions study and maintenance.



Features:

• Conversions of movements (Angle gearboxes, Bearings, Gears, Pinions, Belts, Chains ...)
• Electrical energy (LV switchgear, Variator, Asynchronous motor)
• Sensors (Photoelectric)
• Programmable robot
• Mechanical measuring instruments (Vibration, Alignment

Educational activities:

• Ideal product for maintenance activities in the fields of alignment and mechanical transmission
• Assembly, disassembly and adjustments of the transmissions used
• Fault diagnosis using industrial measuring devices
• Observation of the influence of a misalignment on a system
• Dynamic functional tests of mechanical operations performed by students
• Implementation of industrial shaft alignment instrumentation and vibration study
• Wide variety of mechanical components
• Functional analysis and study of unbundling construction solutions (3D Solidworks delivered with the product)
• Kinematic studies and sizing of the main elements
• Remote control cabinet for electrical wiring and automation activities

Strong points:

Product based on an industrial reality (System for unbundling a stream of flasks or bottles within a production line) allowing students to be made aware of the problems related to the alignment of shafts, pulleys, gears and belt and chain tension

Wide variety of mechanical components

References:

• DE10: Mechanical ungrouper and its power box
• DE11: Remote control cabinet for DE10 automation
• DE30: Mechanical ungrouping device with a control cabinet and a power cabinet including 3 removable plates for motor starter wiring
• DE19: Option: Mechanical kit: short conveyor in kit
• DE18: Specific tools

Associated products:

• DE13: Drainable corner drive case
• DE21: Corner drive case without constraint
• DE14: Shaft alignment measurement instrumentation with set of shims
• DE15: Instrumentation for vibration analysis and detection of defects
• DE16: Pulley / pinion alignment measurement instrumentation and belt tension

Technical Specifications:

• Siemens PLC
• Speed drive and asynchronous motor
• Training on: angle transmission / shafts, pulleys, gears alignment / belt and chain tension / vibration analysis
• Format change (jars / bottles) modifying the worm screw and star-wheels
• Mounting, dismounting and adjustments (angle transmission, conveyor, pulleys alignment and belt tension, gear alignment and chain tension…)
• Observation of the impact of a misalignment on the system and correction
• Improvements (changing the transmission, adding sensors, implementing a counter…).