Handling Robocell with PLC, HMI and IIOT (Industrial Handling Robocell)
Vendor
Edquip Product Code
PL-809494
Quality Certification
Warranty
24 months
Student product ratio
Production leadtime
90 days
Content languages
English
Taining types
In person,
Live online,
Documentation,
Video
X.X (product not reviewed yet)
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Handling RoboCell with PLC, HMI and IIOT
The Handling RoboCell from Hytech Automation is an advanced industrial robotic automation platform designed for smart manufacturing, industrial robotics training, automation research, and Industry 4.0 implementation.
Built using industrial-grade aluminum extrusion architecture, the system integrates robotics, PLC-HMI control, vision systems, RFID technology, I/O-Link communication, IIOT infrastructure, and Digital Twin technology into a compact, modular, and highly flexible automation cell.
The Handling RoboCell enables learners and industrial users to gain hands-on experience in robotic material handling, automated assembly, intelligent inspection, RFID-based traceability, color and weight-based sorting, smart conveyor systems, and industrial data acquisition.
The system combines real industrial hardware with advanced software technologies such as Siemens Tecnomatix, Visual Components, IIOT dashboards, and offline robot programming tools, making it an ideal platform for modern smart factory training environments.
Learning Outcomes:
- Understand industrial 6-axis robot architecture and robotic automation systems
- Learn robot programming using teach pendant and offline programming tools
- Develop PLC-HMI integrated robotic automation applications
- Understand automated material handling and robotic pick-and-place operations
- Work with industrial vision systems for shape detection and inspection
- Implement RFID-based industrial traceability systems
- Understand color and weight-based industrial sorting applications
- Learn I/O-Link communication and smart sensor integration
- Develop IIOT dashboards for real-time monitoring and analytics
- Simulate and validate robotic operations using Digital Twin software
- Gain practical exposure to Industry 4.0 and smart manufacturing technologies
Key Features & Benefits:
- 6-Axis Industrial Robot with multi-tool handling capability
- Automatic Tool Changer Station for flexible robotic operations
- Integrated PLC, HMI and IIOT architecture
- Vision-based assembly and inspection system
- RFID-enabled product traceability and sorting applications
- Color and weight-based automated sorting modules
- Industrial conveyor with auto-loader functionality
- I/O-Link based smart sensor integration
- Digital Twin integration with offline programming support
- Industrial-grade modular aluminum structure
- Smart pneumatic fixtures with magnetic locking arrangement
- Visual status indication through industrial smart lamp
Core Industrial Modules:
- 6-Axis Industrial Robot with Teach Pendant
- Automatic Tool Changer System
- Electrical Grippers & Vacuum Gripper System
- RFID Based Sorting Module
- Vision Based Inspection & Assembly Module
- Weight & Color Based Sorting Module
- Industrial Conveyor with Auto Feeder
- PLC – Siemens S7 1200 / Mitsubishi FX5
- Industrial HMI System
- I/O-Link Master with Smart Sensors
- Industrial IIOT Dashboard System
- Pneumatic System with Solenoid Valves & Sensors
Digital Twin & Industry 4.0 Integration:
- Integrated with Siemens Tecnomatix
- Integrated with Visual Components Software
- Complete setup available in STP format for offline robot programming
- Virtual simulation before real hardware execution
- Real-time communication between Digital Twin and robotic cell
- Node-RED based IIOT programming environment
- Industrial dashboards for monitoring and analytics
- Supports Smart Factory and Industry 4.0 applications
Industrial Applications:
- Automated Material Handling
- Industrial Pick-and-Place Operations
- Vision Based Inspection & Assembly
- RFID Based Product Tracking
- Color and Weight Based Sorting
- Industrial Process Automation
- Smart Manufacturing Systems
- Robotics & Mechatronics Training
LMS & Training Support:
- Integrated Learning Management System (LMS)
- Structured Robotics Training Courses
- Robot Programming & PLC Integration Modules
- Digital Twin & IIOT Training Content
- Step-by-step guided learning methodology
- Trainer and student learning resources
- Assessment and certification support
Ideal For:
- Industrial Robotics Laboratories
- Engineering Colleges & Universities
- Mechatronics & Automation Training Centers
- Industry 4.0 Skill Development Centers
- Industrial Automation Research Labs
- Advanced Manufacturing Training Programs
Digital Brochure:
https://hytech.aflip.in/HandlingRobocell.html
Technical Specifications – Handling RoboCell with PLC, HMI and IIOT
1. Mechanical Structure & Safety Enclosure
- Industrial-grade structure made using heavy-duty Aluminium Extrusions
- Outer Dimensions: 1700 × 1300 × 1900 mm (Height)
- Heavy-duty structure with industrial modular design
- 4 Industrial Castor Wheels with brakes and anti-vibration mounts
- Complete transparent industrial safety enclosure with 4 access doors
- Door latching safety switches integrated for operator protection
- Horizontal worksurface made using Aluminium Extrusions
- Robot / Cobot pedestal made in Mild Steel with rigid mounting arrangement
- Dedicated Robot Controller arrangement with integrated electrical control panel
- Transparent controller enclosure door with safety interlock switch
2. Industrial Robot System
- KUKA / FANUC / Mitsubishi Industrial Robot with Teach Pendant
- Minimum Payload Capacity: 7 KG
- Minimum Robot Reach: 700 mm
- Pneumatic Parallel Gripper with minimum 7 KG gripping capacity
- Minimum Gripper Opening: 20 mm
- Industrial robotic pick-and-place and material handling capability
- High-speed precision robotic operations for smart manufacturing applications
3. Digital Twin Integration
- Complete robotic setup available in STP format for offline programming
- Integrated with Siemens Tecnomatix
- Integrated with Visual Components software platform
- Offline robot programming and simulation capability
- Real-time Digital Twin based validation before execution
- Supports virtual commissioning and process optimization
4. Central Control Unit
- Separate industrial structure made using Aluminium Extrusions
- Top work surface dimensions: 720 × 1000 mm
- Top surface partially made in Aluminium Extrusions and partially in industrial MDF
- 4 Industrial Castor Wheels with brakes and anti-vibration mounts
- Complete industrial electrical control panel with PLC integration
- Transparent front doors with door latching safety switches
- Aluminium extrusion based mounting arrangement for LED TV, LED Monitor and HMI
5. PLC, HMI & IIOT Architecture
- PLC Options:
- Siemens S7-1200
- Mitsubishi FX5
- HMI Options:
- Siemens MTP 700
- Mitsubishi GT2110
- Siemens TIA Portal License (Latest Version – Perpetual)
- Optional Siemens Industrial Edge for IIOT applications
- I/O Link Master with minimum 8 Ports
- I/O Link based Smart Tower Light
- Industrial HMI operator station with:
- Cycle Start Push Button
- Cycle Reset Push Button
- Emergency Stop Push Button
6. Industrial Workstation & Visualization System
- Industrial Workstation with Intel i5 Computer
- 21 Inch LED Monitor preconfigured with software environment
- Optional High-Performance Laptop preconfigured with the system
- Wireless Keyboard and Mouse
- Integrated visualization and industrial programming environment
7. Table 1 – Conveyor with RFID Based Sorting
- Industrial Conveyor with DC Geared Motor
- Pneumatically actuated Auto Feeder System
- Minimum Conveyor Travel Length: 500 mm
- Minimum Conveyor Width: 70 mm
- I/O Link based RFID Reader and Writer
- RFID Tags (08 Qty)
- Workpieces with RFID tag mounting arrangement (08 Qty)
- Pallet for workpiece positioning and handling
- RFID based product identification and traceability application
8. Table 2 – Weight & Colour Based Sorting System
- I/O Link based Industrial Colour Sensor
- Load Cell with Analog Output and Digital Set Point
- Workpieces in 3 different colours for colour-based sorting (06 Qty)
- Workpieces in 3 different weight categories for load-based sorting (06 Qty)
- Pallet for workpiece handling and sorting operations
- Automated robotic sorting based on weight and colour parameters
9. Table 3 – Vision Based Sorting & Assembly System
- Cognex Vision Camera with Profinet Communication
- Pneumatic Guided Cylinder for workpiece clamping
- Workpieces in different shapes (06 Qty)
- Pallet for workpiece positioning
- Industrial vision-based inspection and assembly application
- Shape recognition and automated assembly verification capability
10. Table 4 – Automatic Robot Tool Changer System
- Robot Side Tool (01 Qty)
- Tool Side Clamping Units (03 Qty)
- Vacuum Gripper with Vacuum Generator
- Pneumatic Parallel Gripper
- Aluminium Extrusion based mounting arrangement for robotic grippers
- Automatic robotic tool changing functionality
- Supports multi-process robotic handling applications
11. Digital Twin Software Options
Option 1 – Siemens Tecnomatix:
- 1 Seat License
- 1 Year Subscription-Based License
- Industrial robot simulation and offline programming platform
- License validity: 1 Year
Option 2 – Visual Components:
- 15 Seat License
- Perpetual License with 1 Year AMC
- Industrial factory simulation and Digital Twin software platform
- Permanent License with software updates for 1 year
12. Industry 4.0 & IIOT Integration
- Industrial IIOT architecture using Siemens Industrial Edge
- Node-RED based industrial programming environment
- Industrial dashboards for monitoring and analytics
- Real-time production data acquisition and visualization
- Remote monitoring and smart factory implementation capability
- I/O Link based smart sensor communication infrastructure
13. Key Industrial Training Applications
- Industrial Pick-and-Place Automation
- RFID Based Product Traceability
- Weight & Colour Based Sorting
- Vision Based Inspection & Assembly
- Automatic Robot Tool Changing
- PLC-HMI-Robot Synchronization
- Industrial Conveyor Automation
- Digital Twin & Virtual Commissioning
- Smart Manufacturing & Industry 4.0 Applications
14. Learning & Skill Development
- Industrial Robot Programming
- PLC & HMI Development
- Robot Communication & Synchronization
- Industrial Vision System Integration
- RFID & Smart Sensor Applications
- IIOT Dashboard Development
- Offline Robot Programming & Simulation
- Industrial Troubleshooting & Diagnostics
- Advanced Smart Manufacturing System Training
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Power requirements
1 phase, 200 VAC – 240 VAC/50 Hz
Other requirements
Computer, Internet
Warranty
24 months
HS code
84795000
Equipment dimensions (L/W/H)
170 × 130 × 190 cm
Equipment weight
250 Kg
Production lead time
90 days
Teacher materials available
Yes
Student materials available
Yes
E-Learning modules
Yes
