Collaborative Robot (COBOT) Training Cell with PLC, HMI and IIOT (COBOT Cell)
PL-795538
Collaborative Robot (COBOT) Training Cell with PLC, HMI and IIOT
The Hytech Automation COBOT Training Cell is an advanced industrial robotics training platform designed to deliver hands-on learning in collaborative robotics, PLC-HMI integration, Industrial IoT (IIOT), digital twin technology, and smart manufacturing applications.
Built using industrial-grade components and modular aluminium extrusion structures, the training system enables learners to gain practical exposure to real-world collaborative robotic operations, industrial automation workflows, and Industry 4.0 technologies.
The system integrates a Mitsubishi / KUKA / FANUC collaborative robot with PLC, HMI, RFID systems, load cells, colour sensors, IO-Link devices, smart lights, conveyors, pneumatic modules, and IIOT infrastructure. The COBOT operates seamlessly with automatic tool changing systems, enabling autonomous switching between pneumatic grippers and vacuum tools for different industrial applications.
The training platform supports standalone COBOT programming as well as integrated PLC-HMI-COBOT operation for advanced automation training. Users can develop custom PLC logic, HMI screens, SCADA dashboards, RFID tracking applications, sorting algorithms, and IIOT monitoring systems.
Integrated Digital Twin technology enables complete offline robot programming, virtual commissioning, real-time simulation, and safe experimentation before executing programs on physical hardware. The complete setup is compatible with Siemens Tecnomatix and Visual Components software platforms.
Key Features:
- Industrial Collaborative Robot (COBOT) with Teach Pendant
- Automatic Tool Changer with multiple gripper configurations
- PLC and HMI integrated robotic automation system
- Industry 4.0 and IIOT-enabled training platform
- Digital Twin integration with offline programming
- RFID-based object tracking and sorting applications
- Load-based and colour-based robotic sorting applications
- IO-Link-based industrial sensor integration
- Conveyor system with pneumatic auto feeder
- Real-time monitoring, diagnostics, and data visualization
- Collaborative assembly operations between human and robot
- Preconfigured workstation with licensed industrial software
- Industrial aluminium extrusion-based modular structure
- Polycarbonate safety enclosure with industrial safety interlocks
Learning Outcomes:
- Understand collaborative robot architecture, safety systems, and industrial operation principles
- Program COBOT operations using teach pendant and offline programming software
- Develop PLC logic and HMI applications for robotic process control
- Integrate RFID, load cells, colour sensors, conveyors, and smart sensors with COBOT systems
- Perform robotic pick-and-place, palletizing, sorting, and assembly operations
- Work with automatic tool changing systems and multi-gripper robotic applications
- Understand IIOT concepts including remote monitoring, dashboards, and industrial data acquisition
- Gain hands-on exposure to Digital Twin simulation and virtual commissioning
- Learn SCADA integration with robotics and industrial automation systems
- Develop troubleshooting and diagnostics skills in industrial robotic systems
- Understand Industry 4.0 manufacturing workflows and smart factory integration
Integrated Training Applications:
- Collaborative Assembly Operations
- Automatic Tool Changing Applications
- RFID-Based Sorting System
- Load-Based Sorting System
- Colour-Based Sorting System
- Conveyor Automation and Material Handling
- PLC-HMI-COBOT Integrated Operations
- IIOT and Industrial Edge Monitoring
- Digital Twin and Offline Programming
- SCADA and Robotics Integration
Digital Twin & Industry 4.0 Integration:
The COBOT Training Cell is fully integrated with Digital Twin platforms such as Siemens Tecnomatix and Visual Components for simulation, offline programming, real-time communication, and virtual commissioning. The system also supports Siemens Industrial Edge for IIOT applications including remote monitoring, analytics, data acquisition, and dashboard development.
Hytech Learning Management System (LMS):
The training platform includes access to Hytech Automation’s Learning Management System (LMS) featuring structured robotics and automation courses, guided exercises, assessments, trainer support, certification workflows, and continuously updated Industry 4.0 learning content.
Applications:
- Industrial Robotics Training
- Collaborative Robot Programming
- PLC-HMI Integration Training
- Industry 4.0 and Smart Manufacturing
- IIOT and Industrial Communication
- Digital Twin and Virtual Commissioning
- Automation and Mechatronics Education
- Advanced Manufacturing and Assembly Systems
Ideal For:
- Engineering Colleges and Universities
- Technical Training Institutes
- Industrial Automation Training Centers
- Skill Development Centers
- Industry 4.0 and Robotics Labs
- Research and Innovation Centers
Digital Brochure:
https://hytech.aflip.in/CobotHytechAutomation.html
Collaborative Robot (COBOT) Training Cell – Technical Specifications
The Hytech Automation COBOT Training Cell is an Industry 4.0-ready collaborative robotics training platform designed for hands-on learning in robotic automation, PLC-HMI integration, IIOT, digital twin technology, and smart manufacturing systems.
1. Structure & Safety System
- Fabricated using industrial-grade high-strength aluminium extrusions
- Outer Dimensions: 1700 mm (L) × 1300 mm (W) × 800 mm (H)
- Mounted on 4 industrial castor wheels with brakes and anti-vibration mounts
- Horizontal work surface made using aluminium extrusions for industrial durability
- Integrated robot controller cabinet with electrical control panel arrangement
- Transparent polycarbonate safety enclosure with industrial safety interlocks
- Transparent access door with door-latching safety switch
- Industrial modular design for easy maintenance and future expansion
2. Collaborative Robot (COBOT)
- Compatible with KUKA / FANUC / Mitsubishi Collaborative Robots
- Teach Pendant included for robot programming and operation
- Minimum Payload Capacity: 5 kg
- Minimum Robot Reach: 900 mm
- Electrical Gripper (Schunk or equivalent) for collaborative robotic applications
- Automatic Tool Changer support for multi-operation handling
- Integrated robotic pick-and-place and assembly applications
3. Digital Twin Integration
- Complete 3D setup provided in STP format for offline simulation and virtual commissioning
- Fully integrated with Siemens Tecnomatix for robotic simulation and programming
- Compatible with Visual Components for Digital Twin and offline robot programming
- Supports real-time simulation and optimization of robotic workflows
- Offline programming capability before actual hardware execution
- Dynamic communication between Digital Twin software and physical robot
4. Central Control Unit
- Separate industrial control structure made with aluminium extrusions
- Top Surface Dimensions: 720 mm × 1000 mm
- Combination work surface using aluminium extrusions and industrial MDF
- Mounted on 4 castor wheels with brakes and anti-vibration mounts
- Complete industrial electrical control panel with PLC integration
- Transparent front doors with safety interlocking switches
- Aluminium extrusion-based mounting arrangement for LED TV, Monitor, and HMI
5. PLC, HMI & IIOT Control System
- PLC Options:
- Siemens S7-1200
- Mitsubishi FX5 Series
- HMI Options:
- Siemens MTP700
- Mitsubishi GT2110
- Siemens TIA Portal Software License (Latest Version – Perpetual License)
- Optional Siemens Industrial Edge for IIOT applications
- I/O Link Master with minimum 8 ports
- I/O Link-based Smart Light for industrial signaling applications
- HMI mounting unit with industrial push buttons:
- CYCLE START
- CYCLE RESET
- EMERGENCY STOP
6. Computer & Workstation System
- Industrial Workstation with Intel i5 processor and 21-inch monitor
- Optional High-Performance Laptop preconfigured with system software
- Wireless Keyboard and Mouse
- Pre-installed software for:
- Robot Programming
- PLC Programming
- HMI Development
- Digital Twin Simulation
- IIOT Monitoring
7. Modular Training Tables
Table 1: Conveyor with RFID-Based Sorting
- Conveyor with DC geared motor and pneumatically actuated auto feeder
- Minimum Conveyor Travel Length: 500 mm
- Minimum Conveyor Width: 70 mm
- I/O Link-based RFID Reader and Writer
- RFID Tags – 08 Qty
- Workpieces with RFID mounting arrangement – 08 Qty
- Pallet for RFID-tagged workpieces
- Industrial RFID tracking and sorting applications
Table 2: Load & Colour-Based Sorting
- I/O Link-based Colour Sensor
- Load Cell with analog output and digital set point
- Workpieces in three different colours – 06 Qty
- Workpieces in three different weights – 06 Qty
- Pallet for sorting applications
- Weight-based and colour-based robotic sorting applications
Table 3: Collaborative Assembly Table
- Pallet integrated with photo sensors – 08 Qty
- Automatic Screwdriver for collaborative assembly operations
- Industrial assembly workpieces and fasteners
- Human-robot collaborative assembly applications
- Real-time monitoring and assembly workflow control
Table 4: COBOT Tool Changer Table
- Robot Side Tool – 01 Qty
- Tool Side Clamping Units – 03 Qty
- Vacuum Gripper with Vacuum Generator
- Pneumatic Parallel Grippers – 02 Qty
- Aluminium extrusion-based gripper mounting arrangement
- Automatic robotic tool changing applications
8. IIOT & Industry 4.0 Integration
- Industrial Edge-based remote monitoring and analytics
- Real-time industrial data acquisition
- Dashboard creation and process visualization
- Supports Industry 4.0 and Smart Manufacturing concepts
- Remote access and monitoring capabilities
9. Optional Digital Twin Software Packages
Option 1:
- Siemens Tecnomatix – 1 Seat
- 1-Year Subscription-Based License
- License deactivates after 1 year
Option 2:
- Visual Components – 15 Seats
- Perpetual License with 1-Year AMC
- License remains permanently active
- Software updates available for 1 year
10. Learning & Industrial Applications
- Collaborative Robotics Training
- PLC-HMI-COBOT Integration
- RFID Tracking Applications
- Industrial Sorting Systems
- Human-Robot Collaboration
- Industry 4.0 & IIOT Training
- Digital Twin & Offline Programming
- Smart Manufacturing Workflows
- Robotic Assembly Operations
- Industrial Automation & Mechatronics Training
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