SCARA Training Cell with PLC, HMI and IIOT (SCARA Cell)
PL-917603
SCARA Training Cell with PLC, HMI and IIOT
The SCARA Training Cell from Hytech Automation is an advanced industrial robotics training platform designed to provide hands-on experience in SCARA robot programming, PLC-HMI integration, IIoT communication, industrial networking, digital twin technology, and smart manufacturing applications.
The training system combines industrial robotics with automation and Industry 4.0 technologies, enabling learners to develop practical skills in robotic handling, pick-and-place operations, automated sorting systems, industrial communication, sensor integration, and real-time process monitoring.
The SCARA robot training cell is fully integrated with PLC, HMI, I/O-Link infrastructure, Industrial IIOT hardware, conveyor systems, smart sensors, and digital twin software platforms, allowing trainees to work on real-world industrial automation applications.
The system supports both weight-based and color-based sorting operations where the SCARA robot performs automated inspection, pick-and-place, and sorting tasks using industrial sensors, load cells, vacuum grippers, and PLC-controlled automation logic.
The training platform is designed to bridge the gap between academic learning and industrial robotics practices by providing exposure to industrial robot programming, PLC synchronization, HMI visualization, data acquisition, digital twin simulation, and smart factory concepts.
Learning Outcomes:
- Understand industrial SCARA robot architecture and robot operations
- Learn robot programming using teach pendant and offline programming software
- Develop PLC programs for robotic automation applications
- Design HMI screens for robot control, diagnostics, and monitoring
- Understand industrial communication protocols and I/O-Link integration
- Perform real-time robot and PLC synchronization
- Integrate smart sensors, load cells, conveyors, and actuators with robotic systems
- Understand IIOT concepts including dashboard development, remote monitoring, and industrial data acquisition
- Develop digital twin models and simulate robotic operations before execution
- Gain practical exposure to Industry 4.0 and smart manufacturing technologies
Key Features & Benefits:
- Industrial SCARA Robot integrated with PLC, HMI and IIOT
- Weight-based and color-based automated sorting applications
- Vacuum gripper based robotic pick-and-place system
- Integrated conveyor with automatic feeder stations
- I/O-Link based smart sensor infrastructure
- Digital Twin integration using Siemens Tecnomatix and Visual Components
- Industrial Edge based IIOT integration and dashboard monitoring
- Real-time PLC, robot and HMI communication
- Offline robot programming and simulation capability
- Expandable industrial automation architecture for advanced experimentation
Core Industrial Components:
- SCARA Robot with Teach Pendant
- Vacuum Gripper with Vacuum Generator
- PLC – Siemens S7 1200 / Mitsubishi FX5
- 7 Inch Industrial HMI
- Industrial IIOT Hardware
- I/O-Link Master with Smart Sensor Integration
- I/O-Link based Smart Light
- Color Sensor for Color Based Sorting
- Load Cell with Amplifier for Weight Based Sorting
- Industrial Conveyor with Auto Feeder
- Photo Sensors and Proximity Sensors
- Workstation with Preconfigured Industrial Software
Industrial Applications:
- Weight-Based Robotic Sorting System
- Color-Based Robotic Sorting System
- Automated Pick-and-Place Operations
- Industrial Material Handling
- Smart Factory & Industry 4.0 Applications
- Robot and PLC Synchronization
- Industrial Data Acquisition & Monitoring
Digital Twin & Industry 4.0 Integration:
- Integration with Siemens Tecnomatix
- Integration with Visual Components
- Offline Robot Programming
- Virtual Simulation before Real Execution
- Real-Time Robot Communication
- Industrial Edge based IIOT Dashboards
- Remote Monitoring & Industrial Analytics
Learning Management System (LMS):
- Structured Robotics Training Courses
- PLC, HMI and Robot Programming Modules
- Industry 4.0 & IIOT Learning Content
- Trainer & Student Learning Support
- Custom Training Module Creation
- Assessment & Certification Support
Ideal For:
- Industrial Robotics Laboratories
- Engineering Colleges & Universities
- Industrial Automation Training Centers
- Mechatronics & Robotics Training Institutes
- Industry 4.0 Skill Development Centers
- Advanced Manufacturing Training Programs
Digital Brochure:
https://hytech.aflip.in/scaratrainingcell.html
Technical Specifications – SCARA Training Cell with PLC, HMI and IIOT
1. Mechanical Structure & Safety Enclosure
- Industrial-grade structure made using heavy-duty Aluminium Extrusions
- Overall Dimensions: 1800 × 720 × 800 mm (Height)
- 1000 mm working section constructed using Aluminium Extrusions
- Remaining workstation area constructed using industrial MDF panels
- Heavy-duty Mild Steel SCARA pedestal with rigid mounting arrangement
- Horizontal worksurface made using Aluminium Extrusion profiles
- 4 Industrial Castor Wheels with brakes and anti-vibration mounts
- Complete transparent industrial safety enclosure with 4 access doors
- Integrated door latching safety switches for operator protection
2. Industrial SCARA Robot System
- KUKA / Mitsubishi Industrial SCARA Robot
- Industrial Teach Pendant for robot programming and manual operation
- Minimum Payload Capacity: 3 Kg
- Minimum Robot Reach: 400 mm
- Vacuum Gripper with Vacuum Generator for pick-and-place applications
- Industrial robotic handling and sorting operations
- High-speed precision robotic movement for industrial training applications
3. Digital Twin & Offline Programming Integration
- Complete SCARA Robot setup available in STP format
- Offline robot programming and simulation support
- Integrated with Siemens Tecnomatix
- Integrated with Visual Components software platform
- Real-time Digital Twin based simulation capability
- Virtual process validation before physical execution
4. PLC, HMI & Industrial Control Architecture
- Integrated PLC-HMI control panel mounted with SCARA cell
- Industrial electrical panel with transparent front safety doors
- Door interlocking safety switches integrated with control panel
- PLC Options:
- Siemens S7-1200
- Mitsubishi FX5
- HMI Options:
- Siemens MTP 700
- Mitsubishi GT2110
- Siemens TIA Portal Software License (Latest Version – Perpetual)
- I/O Link Master with minimum 8 ports
- I/O Link based Smart Tower Light
- Industrial operator station with:
- Cycle Start Push Button
- Cycle Reset Push Button
- Emergency Stop Push Button
5. Industrial Workstation & Visualization System
- Industrial Workstation with Intel i5 based Computer
- 21” Industrial LED Monitor
- Optional High-Performance Laptop with preconfigured software
- Minimum 40” TV Screen for Digital Twin visualization
- Minimum 20” LED Monitor for PLC & Robot Programming
- Wireless Keyboard and Mouse
- Pre-installed Industrial Robotics & Automation Software Environment
6. Conveyor System with Auto Feeder
- Industrial Conveyor with DC Geared Motor
- Pneumatically actuated Auto Feeder System
- Minimum Conveyor Travel Length: 500 mm
- Minimum Conveyor Width: 70 mm
- Inductive Proximity Sensor for metallic component detection
- Capacitive Proximity Sensor for non-metallic component detection
- Automatic workpiece transfer and positioning arrangement
7. Colour-Based Sorting Station
- I/O Link based Industrial Colour Sensor
- Pallet equipped with 6 Photo Sensors for workpiece detection
- 6 Workpieces available in 3 different colour categories
- Automated colour identification and robotic sorting operation
8. Weight-Based Sorting Station
- Analog Output based Industrial Load Cell with Amplifier
- Pallet equipped with 6 Photo Sensors for workpiece detection
- 6 Workpieces available in 3 different weight categories
- Automated weight measurement and robotic sorting operation
9. Digital Twin Software Options
Option 1 – Siemens Tecnomatix:
- 1 Seat License
- 1 Year Subscription License
- Industrial robot simulation and offline programming platform
Option 2 – Visual Components:
- 15 Seat License
- Perpetual License with 1 Year AMC
- Industrial factory simulation and Digital Twin software platform
10. Industrial IIOT & Industry 4.0 Integration
- Optional Siemens Industrial Edge Integration
- Node-RED based industrial programming environment
- Pre-installed dashboards for industrial monitoring and analytics
- Real-time industrial data acquisition and visualization
- Remote monitoring and smart factory implementation capability
11. Key Industrial Training Applications
- Industrial Pick-and-Place Automation
- Colour-Based Robotic Sorting
- Weight-Based Robotic Sorting
- PLC-HMI-Robot Synchronization
- Industrial Sensor Integration
- I/O Link Communication & Smart Sensor Applications
- Digital Twin Simulation & Validation
- IIOT Dashboard Development
- Smart Factory & Industry 4.0 Applications
12. Educational & Industrial Learning Outcomes
- Industrial Robotics Programming
- PLC & HMI Application Development
- Robot & PLC Communication Architecture
- Industrial Networking & IIOT Integration
- Sensor & Actuator Interfacing
- Offline Robot Programming & Simulation
- Industrial Automation System Troubleshooting
- Smart Manufacturing System Development
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