Computer Controlled Single Water Pumping Application

With this unit there are several options and possibilities:
- Main items: 1, 2, 3, 4 and 5.
- Optional items: 6, 7, 8 and 9.
Let us describe first the main items (1 to 5):
1. SWPC. Unit:
• N-ALI02. Domestic Main Power Supply Module.
Supply voltage (Single-Phase): 230 VAC, PH+N+G.
ON-OFF removable key.
Output Voltage Connections:
Two Single-Phase: 230 VAC.
Single-Phase supply hose connecting plug.
Differential magnetothermal, 2 poles, 25A, 30mA AC 6KA.
• N-PRC. Pumping Remote Control Module.
Power source input terminals.
Measurement connectors.
Internal meters: Voltmeter and Ammeter.
DC/DC converter.
Output terminals.
Remote Control LED Indicator.
Maximum level LED indicator.
Minimum level LED indicator.
Switch for control modes: Local or SCADA.
Local control switches.
Flow meter signal connectors.
Pressure Signal Connectors.
Connectors for variable control (communication signal ports).
ON/OFF switch.
Supply voltage of the module: 230 VAC.
Nominal operating voltage with the pump controller: 36 V.
DC working voltage range (without pump regulator): 24 - 36 V.
Peak input power with regulator: 175 W.
Maximum motor output power: 160.
5 A fuses.
• N-DCPWS-36V/150W. 36VDC, 150W Power Supply Module.
LED indicator.
DC output terminals.
Auxiliary outlet sockets.
5 A fuse.
ON/OFF switch.
Output voltage: 36 VDC.
Power: 150 W.
• MED65. Digital Multimeter.
This module has a 3 ½ digit digital multimeter, with 4 mm double connector termination cables to facilitate interconnections.
With this digital multimeter we can measure:
Voltage.
Current.
Resistance.
Capacitors’ Capacity.
Temperature.
PTWT. Pumping Unit with Two Water Tanks.
Anodised aluminium structure and painted steel panels.
The equipment includes wheels to facilitate its mobility.
Main metal elements are made of stainless steel.
Diagram on the front panel with similar distribution to the elements in the real equipment.
Pumping tank.
Accumulation tank.
Pressure pump.
Pump voltage: 24 - 36 V.
Maximum pumping intensity: 4 A.
Proportional Valve (AVP-1).
Maximum tank level sensor (SN-1).
Minimum well level sensor (SN-2).
Tank Pressure Sensor (SP-1).
Well Pressure Sensor (SP-2).
Pipeline pressure sensor.
Digital flow meter (SC-1).
Analogue flow meter.
Drain valve (V-1).
Pipes and ducts.
Multimeter.
LabVIEW interface for data acquisition.
AC Power Cables.
• LP-3/C. 3 Lamps Panel with Remote Control.
Power: 3 x 500 W.
Aluminium structure.
• N-REG-AC/LR. AC Local/Remote Current Regulator Module.
16 A fuse.
Switch for control modes: Local or SCADA.
ENABLE/DISABLE switch.
Potentiometer for manual intensity control.
Current signal control connector.
ON/OFF switch.
Power connector.
Module supply voltage: 230 VAC.
Working intensity range: 0 - 6, 5 A.
Maximum motor output power: 1500 W.
• N-REG02. Current Electronic Regulator Module 2.
16 A fuse.
4-stage PWM charge controller.
USB output.
Input connectors with auxiliary terminals.
ON/OFF switch.
12 V batteries *.
DC Output Power Terminals.
Module supply voltage: 230 VAC.
Nominal operating voltage: 24 V.
Rated discharge current: 20 A.
Admissible DC voltage range: 12 - 50 V.
Voltage load Floatation / Absorption / Equalization: 13 - 15 V.
N-MED81. DC Ammeter (0 - 30 A).
Analogue Ammeter.
Connection terminals.
Intensity range: 0 - 30 A.
• N-MED16. DC Voltimeter (0 – 50 V).
Analogue Voltmeter.
Connection terminals.
Voltage range: 0 - 50 V.
• PV-24/300W. Photovoltaic Panel, 24 VDC, 300 W.
Number of cells: 6 x 12.
Maximum power: 335 W.
Voltage at maximum power: 38.2 V.
Current at maximum power: 8.77 A.
Short circuit current (Isc): 9.38 A.
Open circuit voltage (Voc): 46.1 V.
Module efficiency: 17.2.
• BAT2. 70 Ah Battery (2 units).
Nominal voltage: 12 VDC.
• WT-24V/400W. Permanent Magnets Wind Turbine 24V, 400W.
Wind Turbine.
Power (at a wind speed of 12.5 m/s): 400 W.
Maximum wind speed: 110 mph.
Ignition wind speed: 8 mph - 3.6 m/s.
• N-SERV200W. 200W Servomotor Controller Module.
Servomotor SERV01.
Error LED indicator.
5 A fuse.
USB connector.
Encoder Connector.
Power connector.
Speed control connector.
Switch for control modes: Local or SCADA.
ON/OFF switch.
Potentiometer for manual speed control.
Module supply voltage: 230 VAC.
Control speed: 0 - 3000 rpm.
Specific frequency: 250 Hz.
Operating intensity: 1.5 A.
Operating voltage: 101 VAC.
• N-REG-24V/400W. Wind Turbine Regulator Module 24V, 400W.
16 A fuses.
Wind turbine controller.
Three-phase input terminals.
ON/OFF switch.
Output voltage: 24 - 36 VDC.
12 V batteries *.
DC output terminals.
• N-TPAD-3PH/400V. 400V Three-Phase AC/DC Converter Module.
16 A fuses.
Three-phase input terminals.
ON/OFF switch.
Auxiliary ON/OFF switch.
DC output terminals.
Input voltage range: 0 - 400 VAC.
Output voltage range: 0 - 400 VDC.
• AEL-PC. Touch Screen and Computer.
Touch Screen:
Energy efficiency class: A.
Screen diagonal: 68.6 cm (27 inch (s)).
Power consumption (operating): 26 watts.
Annual energy consumption: 38 kWh.
Power consumption (standby / off) 0.49 watts.
Screen resolution: 1920 x 1080 pixels.
Computer:
Processor Number: Intel Core i7-6600U Processor (4M Cache, up to 3,40 GHz).
Cache: 4 MB Intel Smart Cache.
Clock speed: 2.6 GHz.
# Of Cores/# of Threads: 2/4.
Max. TDP/Power: 15 W.
Memory Types: DDR4-2133, LPDDDR3-1866, DDR3L-1600.
Graphics: Intel HD Graphics 530.
Slot for PCI Express.
The complete unit includes as well:
Advanced Real-Time SCADA.
Open Control + Multicontrol + Real-Time Control.
Specialized EDIBON Control Software based on LabVIEW.
National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
Calibration exercises, which are included, teach the user how to calibrate a sensor and the importance of checking the accuracy of the sensors before taking measurements.
Projector and/or electronic whiteboard compatibility allows the unit to be explained and demonstrated to an entire class at one time.
Capable of doing applied research, real industrial simulation, training courses, etc.
Remote operation and control by the user and remote control for EDIBON technical support, are always included.
Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
Designed and manufactured under several quality standards.
Optional ICAI software to create, edit and carry out practical exercises, tests, exams, calculations, etc. Apart from monitoring user's knowledge and progress reached.
This unit has been designed for future expansion and integration. A common expansion is the EDIBON Scada-Net (ESN) System which enables multiple students to simultaneously operate many units in a network.
2. DAB. Data Acquisition Board:
The Data Acquisition board is part of the SCADA system.
USB Data acquisition board (National Instruments).
Analog input:
Number of channels= 8 single-ended or 8 differential. Resolution=14 bits, 1 in 16384.
Sampling rate up to: 20 KS/s (kilo samples per second).
Input range (V)=±10 V.
Data transfers= USB 2.0 FULL SPEED, 12 Mb/s.
Analog output:
Number of channels=2. Resolution=14 bits, 1 in 16384.
Maximum output rate up to: 5 KS/s.
Output range (V)=±10 V.
Digital Input/Output:
Number of channels=13 inputs/outputs. D0 or DI Sample Clock frequency: 0 to 5 MHz.
Timing: Number of Counter=1. Resolution: Counter: 32 bits.
The Data Acquisition board model may change at any moment, providing the same or better features than those required for the unit.
3. SWPC/CCSOF. Computer Control + Data Acquisition + Data Management Software:
The three softwares are part of the SCADA system.
Compatible with actual Windows operating systems. Graphic and intuitive simulation of the process in screen. Compatible with the industry standards.
Registration and visualization of all process variables in an automatic and simultaneous way.
Flexible, open and multicontrol software, developed with actual windows graphic systems, acting simultaneously on all process parameters.
Management, processing, comparison and storage of data.
Sampling velocity up to 250 KS/s (kilo samples per second).
Calibration system for the sensors involved in the process.
It allows the registration of the alarms state and the graphic representation in real time.
Comparative analysis of the obtained data, after the process and modification of the conditions during the process.
Open software, allowing the teacher to modify texts, instructions. Teacher’s and student’s passwords to facilitate the teacher’s control on the student, and allowing the access to different work levels.
This unit allows the 30 students of the classroom to visualize simultaneously all the results and the manipulation of the unit, during the process, by using a projector or an electronic whiteboard.
4. Cables and Accessories, for normal operation.
5. Manuals:
This unit is supplied with 7 manuals: Required Services, Assembly and Installation, Control Software, Starting-up, Safety, Maintenance, Calibration & Practices Manuals.
References 1 to 5 are the main items: SWPC + DAB + SWPC/CCSOF + Cables and Accessories + Manuals are included in the minimum supply for enabling normal and full operation.
Additionally to the main items (1 to 5) described, we can offer, as optional, other items from 6 to 9.
All these items try to give more possibilities for:
a) Technical and Vocational Education configuration. (ICAI and FSS)
b) Multipost Expansions options. (MINI ESN and ESN)
a) Technical and Vocational Education configuration
6. SWPC/ICAI. Interactive Computer Aided Instruction Software System.
This complete software package consists of an Instructor Software (EDIBON Classroom Manager - ECM-SOF) totally integrated with the Student Software (EDIBON Student Labsoft - ESL-SOF). Both are interconnected so that the teacher knows at any moment what is the theoretical and practical knowledge of the students.
This software is optional and can be used additionally to items (1 to 6). - ECM-SOF. EDIBON Classroom Manager (Instructor Software). ECM-SOF is the application that allows the Instructor to register students, manage and assign tasks for workgroups, create own content to carry out Practical Exercises, choose one of the evaluation methods to check the Student knowledge and monitor the progression related to the planned tasks for individual students, workgroups, units, etc... so the teacher can know in real time the level of understanding of any student in the classroom.
Innovative features:
• User Data Base Management.
• Administration and assignment of Workgroup, Task and Training sessions.
• Creation and Integration of Practical Exercises and Multimedia Resources.
• Custom Design of Evaluation Methods.
• Creation and assignment of Formulas & Equations.
• Equation System Solver Engine.
• Updatable Contents.
• Report generation, User Progression Monitoring and Statistics.
- ESL-SOF. EDIBON Student Labsoft (Student Software). ESL-SOF is the application addressed to the Students that helps them to understand theoretical concepts by means of practical exercises and to prove their knowledge and progression by performing tests and calculations in addition to Multimedia Resources. Default planned tasks and an Open workgroup are provided by EDIBON to allow the students start working from the first session. Reports and statistics are available to know their progression at any time, as well as explanations for every exercise to reinforce the theoretically acquired technical knowledge.
Innovative features:
• Student Log-In & Self-Registration.
• Existing Tasks checking & Monitoring.
• Default contents & scheduled tasks available to be used from the first session.
• Practical Exercises accomplishment by following the Manual provided by EDIBON.
• Evaluation Methods to prove your knowledge and progression.
• Test self-correction.
• Calculations computing and plotting.
• Equation System Solver Engine.
• User Monitoring Learning & Printable Reports. • Multimedia-Supported auxiliary resources.
7. SWPC/FSS. Faults Simulation System.
Faults Simulation System (FSS) is a Software package that simulates several faults in any EDIBON Computer Controlled Unit. It is useful for Technical and Vocational level.
The “FAULTS” mode consists in causing several faults in the unit normal operation. The student must find them and solve them. There are several kinds of faults that can be grouped in the following sections:
Faults affecting the sensors measurement:
- An incorrect calibration is applied to them.
- Non-linearity.
Faults affecting the actuators:
- Actuators channels interchange at any time during the program execution.
- Response reduction of an actuator.
Faults in the controls execution:
- Inversion of the performance in ON/OFF controls.
- Reduction or increase of the calculated total response.
- The action of some controls is annulled.
On/off faults:
- Several on/off faults can be included.
8.MINI ESN. EDIBON Mini Scada-Net System for being used with EDIBON Teaching Units.
MINI ESN. EDIBON Mini Scada-Net System allows up to 30 students to work with a Teaching Unit in any laboratory, simultaneously. It is useful for both, Higher Education and/or Technical and Vocational Education.
The MINI ESN system consists of the adaptation of any EDIBON Computer Controlled Unit with SCADA integrated in a local network.
This system allows to view/control the unit remotely, from any computer integrated in the local net (in the classroom), through the main computer connected to the unit. Then, the number of possible users who can work with the same unit is higher than in an usual way of working (usually only one).
Main characteristics:
- It allows up to 30 students to work simultaneously with the EDIBON Computer Controlled Unit with SCADA, connected in a local net.
- Open Control + Multicontrol + Real Time Control + Multi Student Post.
- Instructor controls and explains to all students at the same time.
- Any user/student can work doing "real time" control/multicontrol and visualisation.
- Instructor can see in the computer what any user/student is doing in the unit.
- Continuous communication between the instructor and all the users/students connected.
Main advantages:
- It allows an easier and quicker understanding.
- This system allows you can save time and cost.
- Future expansions with more EDIBON Units.
9.ESN. EDIBON Scada-Net Systems.
This unit can be integrated, in the future, into a Complete Laboratory with many Units and many Students.

• User Monitoring Learning & Printable Reports.
• Multimedia-Supported auxiliary resources.
7 SWPC/FSS. Faults Simulation System.
Faults Simulation System (FSS) is a Software package that simulates several faults in any EDIBON Computer Controlled Unit.
The "FAULTS" mode consists in causing several faults in the unit normal operation. The student must find them and solve them.
There are several kinds of faults that can be grouped in the following sections:
    Faults affecting the sensors measurement:
    - An incorrect calibration is applied to them.
    - Non-linearity.
    Faults affecting the actuators:
    - Actuators channels interchange at any time during the program execution.
    - Response reduction of an actuator.
    Faults in the controls execution:
    - Inversion of the performance in ON/OFF controls.
    - Reduction or increase of the calculated total response.
    - The action of some controls is annulled.
    On/off faults:
    - Several on/off faults can be included.
b) Multipost Expansions options
8 MINI ESN. EDIBON Mini Scada-Net System for being used with EDIBON Teaching Units.
MINI ESN. EDIBON Mini Scada-Net System allows up to 30 students to work with a Teaching Unit in any laboratory, simultaneously.
The MINI ESN system consists of the adaptation of any EDIBON Computer Controlled Unit with SCADA integrated in a local network.
This system allows to view/control the unit remotely, from any computer integrated in the local net (in the classroom), through the main computer connected to the unit.
Main characteristics:
- It allows up to 30 students to work simultaneously with the EDIBON Computer Controlled Unit with SCADA, connected in a local net.
- Open Control + Multicontrol + Real Time Control + Multi Student Post.
- Instructor controls and explains to all students at the same time.
- Any user/student can work doing "real time" control/multicontrol and visualisation.
- Instructor can see in the computer what any user/student is doing in the unit.
- Continuous communication between the instructor and all the users/students connected.
Main advantages:
- It allows an easier and quicker understanding.
- This system allows you can save time and cost.
- Future expansions with more EDIBON Units.
The system basically will consist of:
This system is used with a Computer Controlled Unit.
- Instructor’s computer.
- Students’ computers.
- Local Network.
- Unit-Control Interface adaptation.
- Unit Software adaptation.
- Webcam.
- MINI ESN Software to control the whole system.
- Cables and accessories required for a normal operation.