Dual Robot Deburring, Polishing & Engraving Training Cell (HA-DPE-107)
PL-904640
Overview
The Integrated Deburring, Polishing & Engraving Robotic Cell is an advanced Industry 4.0 training platform designed to provide hands-on experience in collaborative robotics, intelligent manufacturing, and automated finishing processes. The system integrates dual 7-axis industrial robots, vision inspection, RFID traceability, PLC-HMI-SCADA control, Digital Twin technology, and IIoT connectivity into a single industrial automation solution.
Built using industrial-grade robotic systems and a gantry-based architecture, the robotic cell enables learners to perform real manufacturing operations including automated material handling, deburring, polishing, engraving, inspection, and product traceability within a shared robotic workspace.
The integrated workcell demonstrates complete production workflow coordination using synchronized multi-robot operation, automatic tool changing, industrial communication protocols, and centralized process monitoring. Learners gain practical experience in modern smart manufacturing techniques widely adopted across automotive, aerospace, precision engineering, and advanced manufacturing industries.
Key Features
- Dual 7-axis industrial robots operating on a common gantry system
- Automatic robot tool changer with multiple end-effectors
- Vision inspection using industrial Cognex camera
- RFID-based product identification and traceability
- Integrated deburring, polishing, and engraving process station
- PLC, HMI, SCADA, and IIoT based centralized control system
- Industrial safety system with light curtains and safety interlocks
- Digital Twin integration with offline robot programming and simulation
- Industrial workstation with real-time monitoring and diagnostics
- Supports Industry 4.0 smart manufacturing and predictive maintenance concepts
Applications
- Industrial Robotics Training
- Smart Manufacturing & Industry 4.0
- Advanced Robot Programming
- Automated Surface Finishing
- Precision Engraving Applications
- Vision Guided Robotics
- RFID Enabled Manufacturing
- Digital Twin & Virtual Commissioning
Technical Specifications
Dual Industrial Robot System
- Two Industrial 7-Axis Robots with common gantry
- Minimum Robot Reach: 1200 mm
- Minimum Payload Capacity: 8 kg
- 7th Interpolated Gantry Axis
- Safety Workspace Monitoring
- Robot Teach Pendant Programming
Industrial Gantry System
- Heavy-duty Gantry Structure
- Minimum Gantry Length: 4000 mm
- Servo Controlled Linear Motion
- Rack & Pinion Drive Mechanism
Automatic Tool Changer
- Automatic Robot Tool Changer
- Electromagnetic Gripper
- Pneumatic Polishing Tool
- Pneumatic Engraving Tool
Industrial Stations
- Vision Inspection Station with Cognex Camera
- RFID Identification & Traceability Station
- Storage Rack & Material Handling Station
- Integrated Deburring, Polishing & Engraving Station
Central Control Unit
- Siemens S7-1200 PLC
- Siemens MTP700 HMI
- Siemens WinCC SCADA
- Siemens Industrial Edge (IIoT)
- IO-Link Communication with Smart Light
Industrial Workstation
- High Performance Industrial PC
- Digital Twin Software
- Offline Robot Programming
- Process Simulation & Collision Detection
Safety System
- Industrial Light Curtains
- PLC Safety Interlocking
- Emergency Stop Integration
- Safety Monitoring & Diagnostics
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