Standard Training System Based on Industry 4.0

PRODUCTS INTRODUCTION

Industrial 4.0 training equipment is a model of an "intelligent" factory, through which the latest technology from the concept of industry 4.0 can be presented. In particular, the deep integration from the production level to the operational management level is also clear at glance. For example, high flexibility and automated small batch manufacturing.

PRODUCT FEATURES

The equipment is divided into five stations: raw material supply station, robot assembly station, component assembly station, quality inspection station, and three-dimensional storage station. Each station has its own control system, and industrial Ethernet is used for communication and interconnection between the stations. The main control elements adopt industrial Ethernet for data transmission and communication control. During the production process, radio frequency identification technology is used to perform real-time tracking, data recording, and adjustment of the process for order-based production; industrial robots are used for assembly which is order-form and intelligent and automatic and based on product data; Use visual identification technology to control product quality; Use servo positioning technology to control products for three-dimensional storage.

This set of equipment contains the main functions needed in a full set of manufacturing processes as well as logistics. Work units can continue to be added as needed. Use SCL, FBD, STL, LAD and other programming languages to write control and communication programs. Use radio frequency identification technology (RFID) to transform the workpieces in transit into the final product. These programming automation functions also combine production data with ERP, MES, such as SAP ME. In addition, this training system "intelligent factory" is suitable for learning related knowledge of mechatronics, such as transmission technology, pneumatic control technology, robotics technology, sensor technology, frequency conversion control technology, HMI technology, servo control technology, communication technology, radio frequency identification technology, Image recognition technology, PLC control technology, etc. These learning contents that have been extended through industry 4.0 can put the educational content of different education institutes into use and put into practice in a simple and purposeful manner.

TECHNICAL PARAMETERS

Dimensions: 3500mm x 1400mm x 1900mm
Power input: single phase AC 220V, 50Hz
Power output: single phase AC 220V, 50Hz safe outlet output
Air source input: air pressure 5-6kgf/cm2
Overall capacity: <5KVA

APPLICABLE COURSES/APPLICATIONS FIELDS

Applicable courses: “Industry 4.0 application technology”,” Transmission technology”, “Pneumatic control technology”, “Industrial robot application technology”, “Sensor application technology”, “Frequency conversion control application technology”, “HMI application technology”,” Servo control application technology”, “Industrial Ethernet communication technology”, “Radio frequency identification application technology”, “Image identify application technologies”.
Application fields: Mechatronics, automation, relevant majors of intelligent manufacturing.