MAPS-5 Flexible Automation System

MAPS 5 - FLEXIBLE AUTOMATION SYSTEM, CAPSTONE Industry 4.0 IOT Ready Mechatronics Training System

Key Advantages of MTAB Mechatronics MAPS systems:  
The industry is looking for students who have skills and knowledge of integrated engineering technologies and problems solving skillsets. MTAB’s Adv Mfg & Automation training solutions are designed to deliver the same through our Industry 4.0 Smart Factory,  and Smart Mechatronics products. We have already delivered over 50+ systems globally to highly reputed educational institutions.  
The MTAB product portfolio is ready for Industry 4.0 integration and IIOT Training 
Our training solutions are developed with focus on delivering skills and transferrable knowledge that students can carry from their classroom/ labs to the industry 
Our hardware is accompanied with world-class online training courses (SKILLON365 optional) 
IOT Ready: Equipment is Internet of Things ready and can be interfaced with IoT platform. This is an option.  
Digital Twin: Digital twin is available for all mechatronics system as an option. 
Approach to the design, construction, training and future ready concepts aligned with European and American educational system 
Train on Automation in Circuit: Understand how automation works - from simple to complex circuits 
Train on Automation in Application: Understand how automation works in industries - from simple to complex applications, programming & control 
Train on Automation in Maintenance: Understand how to identify faults and troubleshoot in automation -variety of exercises to train in this area 
SKILLON365: Online courseware that gives the users flexibility of selecting courses from a variety of technologies and changeable each year.  (Optional)
MTAB modules are built for durability, robustness and performance, high quality and aesthetic finish 
Highly reliable components: Pneumatics from Festo, PLC from Siemens, Sensors for reputed international manufacturers, Mechanical components from reputed international industrial suppliers 
Serviceability: We support our product globally through our reselling partners and through "Going Digital with MTAB" platform, where you can connect with our service specialists through asynchronous communications or synchronous communication means 
CONSTRUCTION & PRINCIPLE : 
The Flexible Automation System is an exceptional system, where no single unit /module in this system is static i.e. modules in this system can be configured according to different exercises. This system can configured into many number of grouped or stand-alone exercises. 
Base plates are stacked in the linear stacking module and the top plate for assembly is placed in the capping unit while the screws are fed from the screwing module. Set of sensor identifies the presence and type of part, and a linear indexing module indexes to the next station, where it rejects or passes the part to the next module depending upon the type of material.  
The part is then indexed to next station where the capping takes place. Then using a rotary transfer arm, it is placed in the Rotary table. The rotary table indexes to the screwing module for joining both the components using a screw. Once screw assembly is done the rotary table indexes to the printing station for printing operation and finally it is placed on the conveyor by the linear pick & place. 
This station covers Linear indexing module, Rotary Transfer, Pick & Place, Rotary Table, Stacking module, Capping module and Pusher module. Optionally, it can further be customized by adding filling or drilling & drill depth inspection system. There is a no. of possibilities of usage, the details of which are enclosed. 
All the modules are standard & sturdy can be used for different automation application. The system is supplied with complete PLC control module with possibility of using the modules plug & sockets. 
Key feature of this system is that
1. it is fully reconfigurable by the students and teachers to use the mechatronics components to create new processes.
2. It is easy to introduce faults in the system and have the students learn about systematic troubleshooting and problem solving.
3. Detailed courseware is available for teachers to conduct the training, from fundamentals to mechatronics application.