MAPS-6 Flexible Manufacturing System
MAPS-6 Flexible Manufacturing System, Industry 4.0 IOT Ready Mechatronics Training System
Key Advantages of MTAB Mechatronics MAPS systems:
The industry is looking for students who have skills and knowledge of integrated engineering technologies and problems solving skillsets. MTAB’s Adv Mfg & Automation training solutions are designed to deliver the same through our Industry 4.0 Smart Factory, and Smart Mechatronics products. We have already delivered over 50+ systems globally to highly reputed educational institutions.
The MTAB product portfolio is ready for Industry 4.0 integration and IIoT Training
Our training solutions are developed with focus on delivering skills and transferrable knowledge that students can carry from their classroom/ labs to the industry
Our hardware is accompanied with world-class online training courses (SKILLON365 optional)
IOT Ready: Equipment is Internet of Things ready and can be interfaced with IoT platform. This is an option.
Digital Twin: Digital twin is available for all mechatronics system as an option.
Approach to the design, construction, training and future ready concepts aligned with European and American educational system
Train on Automation in Circuit: Understand how automation works - from simple to complex circuits
Train on Automation in Application: Understand how automation works in industries - from simple to complex applications, programming & control
Train on Automation in Maintenance: Understand how to identify faults and troubleshoot in automation -variety of exercises to train in this area
SKILLON365: Online courseware that gives the users flexibility of selecting courses from a variety of technologies and changeable each year. (Optional)
MTAB modules are built for durability, robustness and performance, high quality and aesthetic finish
Highly reliable components: Pneumatics from Festo, PLC from Siemens, Sensors for reputed international manufacturers, Mechanical components from reputed international industrial suppliers
Serviceability: We support our product globally through our reselling partners and through "Going Digital with MTAB" platform, where you can connect with our service specialists through asynchronous communications or synchronous communication means.
The MAPS6S modular system tackles material handling, testing, processing, assembly, sorting and storage operations. It incorpo-rates multiple technologies such as control, sensor, robotics, pneumatics, motor and drive, RFID and communication. An onboard HMI system can be used to run and control the system.
FUNCTION OF THE SYSTEM:
STATION 1: Distribution Station: The bottle is dispensed from the dispensing module and is transferred to testing station by rotary pick and place.
STATION 2: Testing Station: The bottle is checked for height and material (metal or non-metal). Rejected bottles are pushed into the rejection chute. The bottles that pass are transferred to the Processing Station.
STATION 3: Processing Station: The rotary indexing table will index the bottle to filling module and then capping module. Capped bottles are moved to the unloading position.
STATION 4: Buffer Station: The capped bottle is placed on the buffering conveyor and each bottle is transferred from the loading position to the unloading position.
STATION 5: Sorting Station: A sensor detects the capped bottle when placed on the conveyor. The conveyor moves forward and places the bottle in front of color sensors. The bottles are sorted into Slide Rack1 or 2 depending on the color.
STATION 6: ROBOT STATION: This station can be optionally integrated with the MAPS-6S system. The 6 axis Aristo robot picks the empty workpieces and places in the stacking queue for distribution. The robot will continuously fill the stacking with bottle until the high limit is reached.