SCARA Training Kit (SCARA Cell)
PL-917603
Industrial SCARA Training Cell with PLC and HMI • Industrial SCARA Robot • Integration of SCARA – PLC and IIOT Based Remote Operated HMI • Color based sorting • Weight based sorting • Conveyor with auto feeders • Smart light with i/o link connectivity Process 1: Weight Based Sorting with SCARA (PLC and HMI Integration) Stacking in a stacker based on weight. Components of three different types are to be stacked in separate cells. Weight of the job is to be measured with load cell. Analog input from load cell should display the calibrated weight on the HMI in integration with PLC. Photosensors provided for each cell give actual status of the cell (Empty / Occupies) to PLC. Status of each cell can be displayed on the HMI. Jobs are loaded on the conveyor with an auto loader. Program should be selected from the HMI (Process 1 / Process 2) and the corresponding auto loader should be activated. Once all cells are occupied, buzzer should be activated to indicate the operator. Process 2: Color Based Sorting with SCARA (PLC and HMI Integration) Stacking in a stacker based on Color. Training cell is equipped with a colour sensor which can sense three different colours. Components of three different colours are to be stacked in three different types of cells. Photosensors provided for each cell give actual status of the cell (Empty / Occupies) to PLC. Status of each cell can be displayed on the HMI. Jobs are loaded on the conveyor with an auto loader. Program should be selected from the HMI (Process 1 / Process 2) and the corresponding auto loader should be activated. Once all cells are occupied, buzzer should be activated to indicate the operator. Major Components: Component Description SCARA Robot Mitsubishi - CRH-Scara robot 3Kg, 400 mm reach PLC Siemens S7 1200 IIOT 7 inch touch screen HMI with IIOT Gateway Workstation intel i5 processor Color Sensor Teachable Color Sensor which can sense three different colors Load Cell Load Cell with Amplifier with 10 Grams Resolution and Analog Output to PLC Conveyor Conveyor (DC Motor and Gearbox driven) with 400mm travel length and 70mm width Auto Loader Auto Loader with proximity switch feedback Major Training Exercises: 1. Operation of SCARA Robot through Teach Pendant 2. Simulation of SCARA Robot in ROBOT Simulation software 3. Integration of PLC – IIOT HMI and SCARA Robot 4. Colour based sorting with PLC and SCARA 5. Weight based sorting with PLC and SCARA
Robot Robot Make Mitsubishi Payload Capacity 3 KG Arm No. 1 Length 225mm Arm No. 2 Length 175mm Maximum Reach 400mm Operating Range J1 264 (+/- 132) Degree Operating Range J2 282 (+/- 141) Degree Operating Range J3 180mm Operating Range J4 720 (+/- 360) Degree Position Repeatability: XY Direction +/- 0.01 mm Position Repeatability: J3 (Z) +/- 0.01 mm Position Repeatability: J4 +/- 0.01 Degree Maximum Speed J1 720 deg / sec Maximum Speed J2 720 deg / sec Maximum Speed J3 1100 mm/sec Maximum Speed J4 2600 deg / sec Cycle Time 0.44 sec Robot Weight 14 KG Robot Controller CR800-CHD Controller PLC Siemens S7 1200 HMI IIOT Based 7 inch HMI with Remote Operation Cloud Data Storage 20,000 data points - perpetual Colour Sensor Teachable colour sensor - 3 different colours with digital outputs Load Cell 0 to 10 KG with minimum resolution of 10 grams. Analog output to PLC Switch 5 Port unmanaged switch I/O Link Infrastructure Master i/o link based master with minimum 8 ports - M12 Hub i/o link based hub with minimum 8 ports - M12 (Suitable for 16 inputs / outputs) Smart Light i/o link based smart light with minimum 7 colours Pneumatics Pneumatic Valve Bank 5/2 Way double acting solenoid based valve bank with 4 valves Pressure Switch Digital Pressure Switch with analog output Exhaust Valve 3/2 way hand slide valve Air Processing Unit FRL - 1/8 size Vacuum Generator In line vacuum generator Vacuum Cup Bellow Type vacuum cup - minimum 20mm OD Conveyor Module Conveyor Size 70mm x 500mm conveyor Actuation DC Motor with Gearbox Conveyor Speed Control Through PWM - Manual speed control Auto Feeder Station 1 Pneumatic Guided Cylinder Inductive Proximity sensor to sense metallic objects. Meant for weight based sensing operations Auto Feeder Station 1 Pneumatic Guided Cylinder Capacitive Proximity sensor to sense metallic and nonmetallic objects. Meant for weight based sensing operations Bottleneck Cylinder Guided Cylinder. Can be utilised for user specific applications Conveyor End Limit Retroreflective photo sensor Weight Based Sensing Pallet No of Pockets 6 No of Photo Sensors 6 Qty. 1 for each slot Shock Absorbers Minimum 3 pneumatic shock absorbers of M12 / M18 Colour Based Sensing Pallet No of Pockets 6 No of Photo Sensors 6 Qty. 1 for each slot Shock Absorbers Minimum 3 pneumatic shock absorbers of M12 / M18 Structure Total Dimensions 2000mm x 720mm x 1670mm (HT) Approximate Weight 150 KG Worksurface Made in aluminum extrusions with minimum dimensions of 1000mm x 720mm Operation Surface Made in MDF of minimum 25mm thickness with minimum dimensions of 800mm x 720mm Mobility 4 Qty castor wheels with brakes Workstation CPU Intel i5 Processor, 256 GB Hard Disk, 8 GB RAM Operating System Windows 10 Professional - Licensed Copy Monitor 1 21 inch LED Monitor Monitor 2 21 inch LED Monitor Monitor mounting stand Dual monitor mounting stand Software PLC Siemens TIA Basic - Perpetual SCARA Simulation Mitsubishi RT Tool box - Perpetual
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